1. 서론
This manual provides comprehensive instructions for the safe and efficient operation, setup, and maintenance of your KATOOL KT-T830W Tire Changer Machine. Designed for professional use, this machine offers robust performance for changing tires on a wide range of vehicles, including passenger cars, SUVs, and light trucks. Please read this manual thoroughly before operating the machine to ensure proper usage and to prevent injury or damage.
2. 안전 정보
Always prioritize safety when operating heavy machinery. Failure to follow these safety guidelines may result in serious injury or equipment damage.
- 기계를 작동하기 전에 모든 지침을 읽고 이해하십시오.
- Wear appropriate personal protective equipment (PPE), including safety glasses, gloves, and steel-toed boots.
- Ensure the machine is properly grounded and connected to a suitable power supply (110V 1PH).
- Verify that the air supply is clean, dry, and within the specified pressure range (0.8-1.0MPa / 116-145PSI).
- Keep hands, feet, and clothing clear of moving parts during operation.
- Do not exceed the maximum wheel diameter (24") or maximum wheel width (15").
- Never attempt to service or repair the machine while it is powered on.
- 작업 공간이 깨끗하고, 조명이 밝으며, 방해물이 없는지 확인하세요.
- 본 장비는 교육을 받고 승인된 직원만 조작해야 합니다.
3. 구성 요소 이상view
The KATOOL KT-T830W Tire Changer Machine is comprised of several key components designed for efficient tire servicing.
- Turntable/Clamp죠스를 보다: Securely holds the wheel during operation. Features self-centering jaws.
- Bead Breaker: Used to separate the tire bead from the rim.
- Mount/Demount Head: The tool that engages with the tire bead for removal and installation.
- Assist Arms (Double Assist): Aids in lifting and holding stiff sidewall tires, reducing operator effort.
- 풋 페달: Control various functions including clamping, turntable rotation, and bead breaker operation.
- Air Pressure Regulator and Gauge: Manages and displays the incoming air pressure.
- Bead Blaster: Integrated system for rapid inflation and seating of stubborn tire beads.
- 오일 실린더: Provides power for clamping and other pneumatic functions. (7.9 inch / 200mm)
4. 설정
Proper setup is crucial for the safe and effective operation of your tire changer. It is recommended to have assistance during assembly due to the machine's weight.
4.1 포장 풀기 및 배치
- Carefully unpack all components from the shipping crate. Inspect for any signs of damage during transit.
- Choose a level, stable surface for placement. The machine should be anchored to the floor for maximum stability during operation.
- Ensure adequate clearance around the machine for safe operation and maintenance. Refer to the dimensions diagram for space requirements.
4.2 조립
- Attach the vertical column and assist arms to the main body of the machine using the provided hardware.
- Connect the pneumatic lines to their respective ports. Ensure all connections are secure and leak-free.
- Connect the electrical power cord to a grounded 110V 1PH outlet.
- Add pneumatic tool oil to the air lubricator as indicated by the fill level. This is crucial for the longevity of the pneumatic components.
4.3 초기 점검
- Turn on the air supply and adjust the pressure regulator to the recommended operating pressure (0.8-1.0MPa / 116-145PSI).
- Test all foot pedal functions to ensure smooth and responsive operation of the clamping jaws, turntable, and bead breaker.
- Verify that the assist arms move freely and lock securely into position.
5. 사용 설명서
This section details the steps for safely and effectively changing a tire using the KATOOL KT-T830W.
5.1 Tire Removal (Demounting)
- 타이어 공기 빼기: Remove the valve core to fully deflate the tire.
- Lubricate Beads: Apply tire lubricant to both tire beads.
- Break Beads: Position the wheel on the bead breaker arm. Use the bead breaker pedal to push the tire bead away from the rim. Repeat for both sides of the tire.
- Clamp 바퀴: Place the wheel onto the turntable. Use the clamping pedal to secure the wheel firmly with the jaws. Ensure the wheel is centered. The machine supports outside clamping (12"-22") and inside clamping (14"-24").
- Position Mount/Demount Head: Adjust the mount/demount head so it is just above the rim edge and locked into place.
- Demount Top Bead: Use a tire lever to pry the top bead over the mount/demount head. Rotate the turntable using the foot pedal to fully demount the top bead. Utilize the double assist arms as needed for stiff sidewalls.
- Demount Bottom Bead: Reposition the tire so the bottom bead is accessible. Use the tire lever to lift the bottom bead over the mount/demount head. Rotate the turntable to fully demount the tire from the rim.
5.2 Tire Installation (Mounting)
- Lubricate Beads: Apply tire lubricant to both beads of the new tire.
- Mount Bottom Bead: Place the bottom bead of the tire onto the rim, positioning it under the mount/demount head. Rotate the turntable to guide the bottom bead onto the rim.
- Mount Top Bead: Position the top bead of the tire over the mount/demount head. Use the double assist arms to hold the tire down and guide the bead onto the rim while rotating the turntable.
- 타이어를 팽창시키십시오: Remove the mount/demount head and assist arms. Connect an air hose to the tire valve. Use the integrated bead blaster function (if needed) to seat the beads quickly, then inflate the tire to the manufacturer's recommended pressure. Monitor the pressure gauge carefully.
- 휠을 제거하세요: Once inflated, release the clamping jaws using the foot pedal and remove the wheel from the turntable.
6. 유지관리
Regular maintenance ensures the longevity and optimal performance of your KATOOL KT-T830W Tire Changer.
- 일일: Clean the machine, especially the turntable and clamping jaws, to remove tire lubricant and debris. Check air lines for leaks.
- 주간: Check the oil level in the air lubricator and refill with pneumatic tool oil if necessary. Lubricate all pivot points and sliding surfaces with a light machine oil.
- 월간 간행물: Inspect all bolts and fasteners for tightness and tighten as needed. Check the condition of the drive belt (if applicable) and adjust tension if loose.
- 매년: Have a qualified technician inspect the machine for wear and tear, especially on critical components like cylinders, valves, and electrical connections.
7. 문제 해결
이 섹션에서는 일반적으로 발생할 수 있는 문제에 대한 해결책을 제공합니다.
| 문제 | 가능한 원인 | 해결책 |
|---|---|---|
| 기계의 전원이 켜지지 않습니다. | 전원 공급 없음; 차단기 작동; 배선 불량. | 전원 연결 상태를 확인하고, 회로 차단기를 재설정하고, 배선을 점검하십시오(자격을 갖춘 담당자가 수행해야 함). |
| Clamping jaws not operating. | No air pressure; air leak; clogged air filter; faulty pedal. | Check air supply and pressure; inspect air lines; clean/replace air filter; inspect pedal mechanism. |
| 턴테이블이 회전하지 않습니다. | Motor issue; drive belt loose/broken; electrical fault. | Check motor connection; inspect/adjust/replace drive belt; consult qualified technician. |
| Bead blaster not working. | Insufficient air pressure; nozzle obstruction; faulty valve. | Increase air pressure; clear nozzle; inspect valve. |
| Tire difficult to demount/mount. | Insufficient lubrication; stiff sidewall tire; incorrect technique. | Apply more tire lubricant; utilize assist arms; review 작동 지침. |
8. 사양
Technical specifications for the KATOOL KT-T830W Tire Changer Machine.
| 특징 | 사양 |
|---|---|
| 모델 | KT-T830W |
| 모터 파워 | 2.0HP / 1.5KW |
| 전원 공급 장치 | 110V 1상 |
| 최대 휠 직경 | 41인치 / 1040mm |
| Max Wheel Width | 15인치 / 380mm |
| 외부 Clamp 범위 | 12인치 - 22인치 |
| 내부 Clamp 범위 | 14인치 - 24인치 |
| 공기압 | 0.8-1.0MPa (116-145PSI) |
| 회전 속도 | 6.8R/분 |
| 소음 수준 | < 70dB (데시벨) |
| 순중량 | 562파운드 / 255킬로그램 |
9. 보증 및 지원
For warranty information and technical support, please contact the seller, Rainier Engineering, LTD, directly. They can provide details regarding product warranties, service, and replacement parts.
- 보호 계획: Additional protection plans may be available for purchase, including 2-Year and 3-Year options.
- 보고: Standard return policies apply, typically allowing for refund/replacement within 30 days of purchase.
