1. 제품 오버view
This manual provides essential information for the safe and efficient operation, maintenance, and troubleshooting of your KATOOL KT-T830 Tire Changer Machine. Please read this manual thoroughly before operating the machine to ensure proper usage and to prevent damage or injury.
그림 1.1: KATOOL KT-T830 Tire Changer Machine. This image displays the complete tire changer unit, highlighting its robust red frame, the central turntable, bead breaker arm, and the dual assist arms.
2. 안전 정보
중장비를 조작할 때는 항상 안전을 최우선으로 고려해야 합니다. 안전 지침을 따르지 않으면 심각한 부상이나 사망에 이를 수 있습니다.
- 작업 전에 모든 지침을 읽고 이해하세요.
- 안전 고글, 장갑, 안전화 등 적절한 개인 보호 장비(PPE)를 착용하십시오.
- Ensure the machine is properly grounded and connected to the correct power supply (110V 1PH).
- Maintain a clear and well-lit work area.
- 부품이 손상되었거나 누락된 경우 기계를 작동하지 마십시오.
- 손, 발, 옷이 움직이는 부분에 닿지 않도록 하십시오.
- 유지관리나 조정을 하기 전에 전원을 분리하세요.
- Ensure proper air pressure (0.8-1.0Mpa / 116-145psi) is supplied to the machine.
3. 패키지 내용 및 설정
3.1. 패키지 내용
포장을 푼 후 모든 구성품이 있는지, 손상되지 않았는지 확인하십시오.
- KATOOL KT-T830 Tire Changer Machine (Main Unit)
- Mounting Head with plastic cover
- Bead Breaker Shovel
- Air Hose and Fittings
- 사용 설명서(본 문서)
- Additional accessories as specified by the manufacturer.
3.2. 초기 설정
- 놓기: Position the tire changer on a flat, stable, and level surface capable of supporting its weight (Net weight: 240KG). Ensure adequate space around the machine for safe operation and maintenance.
- 전원 연결: Connect the machine to a dedicated 110V 1PH power outlet. Ensure the power supply meets the machine's requirements (Motor Power: 2.0HP/1.5KW).
- 공기 공급 연결: Connect a compressed air line to the machine's air inlet. Ensure the air pressure is within the specified range of 0.8-1.0Mpa (116-145psi).
- 집회: Assemble any remaining components such as the assist arms or specific tools as per the included assembly diagrams (if applicable).
- 사전 작업 확인: Before first use, inspect all connections, moving parts, and safety features to ensure they are secure and functioning correctly.
4. 사용 설명서
The KATOOL KT-T830 is designed for efficient tire changing. Familiarize yourself with the controls and functions before beginning any operation.
그림 4.0: 위에view of key features including a larger disk for easier operation and stronger materials for enhanced durability.
4.1. 주요 구성 요소 및 제어
- Turntable Jaws: The alloy steel jaws provide secure clamping of the wheel. They feature an interface carburization treatment for durability and come with jaw covers to protect the rim.
그림 4.1: Comparison of the KATOOL KT-T830's alloy steel jaws (left) against older designs (right), illustrating the improved design for better grip and durability.
- Mounting Head: Made from stainless steel with solution treatment and interface polishing, designed to conform to engineering principles. Includes a plastic cover for rim protection.
- 비드 브레이커: Features a φ186mm stainless bead breaker cylinder and a larger universal shovel for efficient bead breaking.
그림 4.2: Highlights of newly upgraded features including a bigger disk, larger and thicker cylinder, improved assist arm and fixture, and a larger universal shovel.
- Pedal Controls: The machine is operated via foot pedals, providing hands-free control for various functions including turntable rotation, jaw clamping, and bead breaking. An inflation gauge with pedal control is integrated.
그림 4.3: 클로즈업 view of the foot pedals, which control various functions of the tire changer, including turntable rotation and jaw operation.
- 모터: Equipped with a top-level motor and pure copper winding for fast heat dissipation, low defect rate, and extended service life.
4.2. Basic Operation Steps (General Guide)
- 바퀴를 준비하세요: Remove any weights or valves from the wheel.
- Bead Breaking: Position the wheel on the bead breaker arm. Use the bead breaker pedal to push the tire bead away from the rim on both sides.
- 바퀴를 장착하세요: 턴테이블 위에 바퀴를 올려놓으세요.amping pedals to secure the wheel firmly with the jaws (Outside Clamp: 12"-22", Inside Clamp: 14"-24").
- Demounting the Tire: Position the mounting head correctly. Use the turntable rotation pedal to rotate the wheel while guiding the tire bead over the mounting head. Repeat for the second bead.
- Mounting a New Tire: Lubricate the tire beads. Position the new tire on the rim. Use the turntable rotation pedal and mounting head to guide the tire onto the rim.
- 인플레이션: Use the inflation gauge and pedal control to inflate the tire to the recommended pressure.
- 휠을 제거하세요: Release the jaws using the pedal control and remove the wheel from the turntable.
5. 유지관리
Regular maintenance ensures the longevity and optimal performance of your KATOOL KT-T830 Tire Changer.
- 일일: Clean the machine surfaces, especially around the turntable and bead breaker. Check air and power connections for leaks or damage.
- 주간: Lubricate all moving parts, including the turntable jaws, bead breaker pivot points, and assist arm mechanisms. Inspect the mounting head and plastic covers for wear and replace if necessary.
- 월간 간행물: Check the tightness of all bolts and fasteners. Inspect the air cylinders and hoses for signs of wear or damage.
그림 5.1: A caliper measuring the diameter of a cylinder, illustrating the precision and quality of components.
그림 5.2: A caliper measuring the thickness of a component, likely part of the jaw mechanism, demonstrating the robust construction.
그림 5.3: 자세한 view of a bushing being inserted into a component, indicating ease of maintenance and replacement of wear parts.
- 일년생 식물: Have the machine inspected by a qualified technician.
6. 문제 해결
This section provides solutions to common issues you might encounter. For problems not listed here, contact KATOOL support.
| 문제 | 가능한 원인 | 해결책 |
|---|---|---|
| 기계의 전원이 켜지지 않습니다. | 전원 공급 없음; 차단기 작동; 배선 불량. | Check power cord connection; reset circuit breaker; inspect wiring (by qualified personnel). |
| 턴테이블이 회전하지 않습니다. | Insufficient air pressure; motor issue; pedal malfunction. | Verify air pressure (0.8-1.0Mpa); check motor connections; inspect pedal mechanism. |
| Bead breaker not functioning. | Low air pressure; cylinder seal issue; pedal issue. | Ensure adequate air pressure; check for air leaks in cylinder; inspect bead breaker pedal. |
| 턱이 닫히지 않음amp안전하게 잉. | Worn jaws; insufficient air pressure; debris in jaw mechanism. | Inspect and replace worn jaws; verify air pressure; clean jaw mechanism. |
7. 사양
Technical specifications for the KATOOL KT-T830 Tire Changer Machine.
그림 7.1: Dimensional drawing of the KATOOL KT-T830 Tire Changer, showing its height and width measurements (141.25 inches / 3587mm).
| 매개변수 | 값 |
|---|---|
| 최대 휠 직경 | 41인치 / 1040mm |
| 최대 휠 폭 | 15인치 / 380mm |
| 외부 Clamp 범위 | 12인치 - 22인치 |
| 내부 Clamp 범위 | 14인치 - 24인치 |
| 전원 공급 장치 | 110V 1상 |
| 모터 파워 | 2.0HP / 1.5KW |
| 회전 속도 | 6.8 회전/분 |
| 공기압 | 0.8-1.0Mpa (116-145psi) |
| 순중량 | 240kg(XNUMXkg) |
| 제조업체 | 카툴 |
| 모델 번호 | KT-T830 |
8. 보증 및 지원
8.1. 보증 정보
The KATOOL KT-T830 Tire Changer Machine comes with a 1년 보증 from the date of purchase. This warranty covers manufacturing defects and material faults under normal use and service. Please retain your proof of purchase for warranty claims. The warranty does not cover damage caused by misuse, neglect, unauthorized modifications, or normal wear and tear.
8.2. 고객 지원
For technical assistance, parts inquiries, or warranty claims, please contact KATOOL customer support.
- Web대지: Visit the official KATOOL web지원 리소스와 연락처 정보를 제공하는 사이트입니다.
- 이메일: 구매 내역에 있는 이메일 주소를 확인하여 직접적인 지원 문의 메일을 받으십시오.
- 핸드폰: 자세한 고객 지원 전화번호는 구매 서류를 참조하십시오.
When contacting support, please have your product model number (KT-T830) and purchase date ready.
