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XPOtool MIG-200M 63321

XPOtool IGBT 200A MIG/MAG 전기 수동 및 플럭스 코어드 와이어 용접기 사용 설명서

Model: MIG-200M 63321

1. 서론

This manual provides essential information for the safe and efficient operation of your XPOtool IGBT 200A Welding Machine. This versatile inverter welder supports MIG/MAG (with or without gas), MMA (manual metal arc), and flux-cored wire welding processes. It is designed for both hobbyists and DIY enthusiasts, offering a combination of various welding methods.

Important Safety Notice: Before operating the welding machine, please read this entire manual carefully and understand all safety warnings and operating procedures. Failure to do so may result in serious injury or equipment damage.

2. 제품 오버view

The XPOtool IGBT 200A Welding Machine is a multi-process inverter welder featuring modern IGBT technology for high performance and an efficient duty cycle. It includes safety features such as overheat and overload protection. Functions like Hot Start and Arc Force are integrated to facilitate MMA welding by assisting with arc ignition and stabilization.

2.1 구성요소 및 특징

  • 용접기: The main unit, housing the inverter technology and control panel.
  • 미그 토치: For MIG/MAG and flux-cored welding.
  • 전극 홀더: For MMA (stick) welding.
  • 접지 Clamp: Essential for completing the welding circuit.
  • Flux-Cored Wire Spool: 바로 사용하실 수 있도록 포함되어 있습니다.
  • 용접 마스크: Basic eye and face protection.
  • Wire Brush/Chipping Hammer: For cleaning welds.
  • IGBT 기술: Ensures high efficiency and stable arc.
  • 시너지 제어: Simplifies parameter adjustment for optimal welding.
  • Hot Start & Arc Force: Enhances MMA welding performance.
  • Overheat & Overload Protection: For user and equipment safety.
XPOtool IGBT 200A Welding Machine with all included accessories
Figure 1: XPOtool IGBT 200A Welding Machine and included accessories. This image displays the main welding unit, MIG torch, electrode holder, ground clamp, a spool of flux-cored wire, a basic welding mask, and a wire brush/chipping hammer.
Dimensions of the XPOtool IGBT 200A Welding Machine
Figure 2: Dimensions of the welding machine. The image shows the machine with measurements indicating its length (425 mm), height (295 mm), and width (200 mm).

3. 설정

3.1 전원 연결

  1. 용접기의 전원 스위치가 'OFF' 위치에 있는지 확인하십시오.
  2. Connect the power cable to a suitable 1-AC 230V power outlet. Ensure the outlet is properly grounded and can handle the machine's power requirements.
뒤쪽 view of the XPOtool welding machine showing power connection
그림 3: 후면 view of the welding machine. This image highlights the power input socket and the main power switch (ON/OFF) on the rear panel.

3.2 Gas Connection (for MIG/MAG welding)

If performing MIG/MAG welding, an external shielding gas cylinder is required. For flux-cored welding, no external gas is needed.

  1. Connect the gas hose from your shielding gas cylinder (not included) to the gas inlet connector on the rear panel of the welding machine.
  2. 가스 누출을 방지하기 위해 모든 연결부가 단단히 조여져 있는지 확인하십시오.
Front and rear panels of the welding machine with MIG torch
Figure 4: Front and rear panels. The image shows the front control panel with output connections and the rear panel with the gas inlet (labeled 'GAS' with a diameter of 8.5 mm) and power switch, along with the connected MIG torch.

3.3 전선 스풀 설치

  1. Open the side panel of the welding machine to access the wire spool compartment.
  2. Place the wire spool onto the spool holder. Ensure the wire unwinds in the correct direction. The machine supports wire spools from 0.5 kg to 5 kg.
  3. Thread the welding wire through the wire feeder mechanism. Ensure it passes through the guide tube and into the drive rollers.
  4. Close the drive roller tension arm and adjust the tension knob to apply appropriate pressure to the wire. The wire should feed smoothly without slipping or being crushed.
내부에 view of the welding machine showing wire spool holder
Figure 5: Wire spool holder inside the machine. This image illustrates the spindle for mounting the wire spool, showing dimensions for compatibility (e.g., 16.5 mm and 51.7 mm diameters).
Wire feeding mechanism with arrows indicating wire path
Figure 6: Wire feeding mechanism. The image shows the path of the welding wire through the drive rollers and guide tubes, with red arrows indicating the correct direction of wire travel.

3.4 용접 부속품 연결

  1. 미그 토치: Connect the MIG torch cable to the corresponding connector on the front panel. Ensure it is securely fastened.
  2. 전극 홀더(MMA용): Connect the electrode holder cable to the positive (+) terminal on the front panel.
  3. 접지 Clamp: 접지선을 연결하세요amp cable to the negative (-) terminal on the front panel. Attach the ground clamp 공작물이나 용접 테이블에 단단히 고정하여 양호한 전기 접촉을 확보하십시오.
Close-up of electrode holder, ground clamp, and flux-cored wire spool
Figure 7: Welding accessories. This image provides a close-up view of the electrode holder, the ground clamp, and a spool of flux-cored welding wire.

4. 사용 설명서

4.1 일반 작업

  1. After completing all connections, switch the power button to 'ON'.
  2. Select the desired welding process (MIG/MAG, MMA, or Flux-Cored) using the mode selection switch on the control panel.
  3. 용접 매개변수(전류, 전압)를 조정합니다.tage, wire speed) according to the material thickness and welding process. The synergic control knob simplifies this by suggesting optimal settings, which can then be fine-tuned manually.

4.2 MIG/MAG 용접

MIG (Metal Inert Gas) and MAG (Metal Active Gas) welding use a continuously fed wire electrode and an external shielding gas to protect the weld pool from atmospheric contamination. The choice of gas depends on the material being welded.

  • Ensure the gas cylinder is connected and the gas flow rate is set appropriately.
  • Select MIG/MAG mode.
  • 볼륨 조정tage 및 와이어 공급 속도.
  • Maintain a consistent torch angle and travel speed for optimal results.

4.3 Flux-Cored Arc Welding (FCAW)

Flux-cored welding uses a tubular wire filled with flux, which produces its own shielding gas when burned, eliminating the need for an external gas cylinder. This makes it suitable for outdoor use or when gas cylinders are impractical.

  • Ensure flux-cored wire is loaded. No external gas connection is required.
  • Select Flux-Cored mode.
  • 볼륨 조정tage 및 와이어 공급 속도.
  • Clean slag from the weld after cooling.

4.4 MMA(수동 금속 아크) 용접

MMA welding, also known as stick welding, uses a consumable electrode coated with flux. The flux creates a shielding gas and slag to protect the weld. This process does not require external shielding gas.

  • 적절한 전극을 전극 홀더에 삽입하십시오.
  • MMA 모드를 선택하세요.
  • Adjust the welding current. The Hot Start function assists with arc ignition, and Arc Force helps maintain a stable arc.
  • Strike the arc and maintain a consistent arc length and travel speed.
  • Chip off slag after the weld has cooled.

4.5 작동 중 안전 예방 조치

  • 용접 헬멧(적절한 차광 기능 포함), 용접 장갑, 보호복, 안전화 등 적절한 개인 보호 장비(PPE)를 항상 착용하십시오.
  • 용접 작업 공간에 적절한 환기 시설을 설치하여 연기를 분산시키십시오.
  • 소화기를 가까이에 두세요.
  • 가연성 물질 근처에서 용접하지 마십시오.
  • 전기가 흐르는 부분을 만지지 마세요.
Welding mask and wire brush/chipping hammer
Figure 8: Basic welding mask and wire brush/chipping hammer. These are essential tools for personal protection and post-weld cleaning.

5. 유지관리

정기적인 유지관리는 용접기의 수명과 안전한 작동을 보장합니다.

  • 청소: 주기적으로 마른 천으로 기기 외부를 닦아주십시오. 압축 공기를 사용하여 통풍구의 먼지와 이물질을 제거하십시오. 청소하기 전에 기기의 전원 플러그를 뽑으십시오.
  • 케이블 검사: Regularly inspect all welding cables, torch, electrode holder, and ground clamp 손상, 절단 또는 연결 불량이 있는지 확인하십시오. 손상된 부품은 즉시 교체하십시오.
  • 와이어 피더: 전선 공급 장치를 깨끗하게 유지하고 이물질이 없도록 하십시오. 구동 롤러의 마모 상태를 점검하고 적절한 장력을 유지하십시오.
  • 저장: Store the welding machine in a dry, clean environment, away from dust and moisture, when not in use.

6. 문제 해결

이 섹션에서는 운영 중에 발생할 수 있는 일반적인 문제에 대해 설명합니다.

문제가능한 원인해결책
기계가 켜지지 않습니다No power supply; Power switch off; Faulty power cableCheck power outlet; Turn power switch ON; Inspect/replace power cable
용접 아크 없음Poor ground connection; Incorrect settings; Damaged torch/electrode holderEnsure good ground contact; Verify settings for chosen process; Inspect/replace components
전선에 전원이 공급되지 않음Wire spool tangled; Drive roller tension incorrect; Clogged linerUntangle wire; Adjust drive roller tension; Clean/replace torch liner
Machine overheats (protection light on)Exceeded duty cycle; Blocked ventilation; High ambient temperatureAllow machine to cool down; Clear ventilation openings; Operate in cooler environment
용접 품질이 좋지 않음Incorrect parameters; Contaminated workpiece; Improper technique; Insufficient gas shielding (MIG/MAG)Adjust settings; Clean workpiece; Practice technique; Check gas flow/connections

7. 사양

특징사양
모델MIG-200M (63321)
입력 Voltage1-AC 230V
용접 전류 범위최대 200A
용접 공정MIG/MAG, MMA, Flux-Cored
전선 직경 호환성0.8~1.0mm
와이어 스풀 크기0.5 - 5 kg
Recommended Plate Thickness0.5~5mm
기술IGBT 인버터
안전 기능Overheat Protection, Overload Protection
특수 기능Hot Start, Arc Force (for MMA)

8. 보증 및 지원

보증 정보, 기술 지원 또는 서비스 문의는 구매 시 제공된 설명서를 참조하시거나 판매점에 문의해 주세요. 구매 영수증을 구매 증빙 자료로 보관해 주세요.

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