1. 서론
The ESAB CaddyTig 2200i AC/DC is a portable and versatile TIG welding machine designed for artisans and a wide range of repair and maintenance applications. This manual provides essential information for the safe and effective operation, setup, and maintenance of your CaddyTig 2200i TA34 AC/DC welding machine. Its compact and intelligent design ensures easy portability for both indoor and outdoor work sites, and convenient storage. Featuring a single-phase mains connection and integrated PFC circuit, it offers flexibility with power sources, including portable generators and extra-long mains cables. The robust, shock-resistant composite material construction ensures durability in demanding conditions. The TA34 version enhances welding capabilities with adjustable upslope and downslope, and a Micro Pulse function for precise heat input control, especially useful for thin sheets and high-tensile steels.
2. 안전 지침
용접 장비를 작동할 때는 항상 안전을 최우선으로 고려해야 합니다. 안전 수칙을 준수하지 않으면 심각한 부상이나 사망에 이를 수 있습니다.
- 감전은 사람을 죽일 수 있습니다: 접지가 제대로 되어 있는지 확인하십시오. 전기가 흐르는 부분을 만지지 마십시오. 건식 용접 장갑과 보호복을 착용하십시오.
- 연기와 가스는 위험할 수 있습니다: Work in a well-ventilated area. Use local exhaust ventilation or a respirator if necessary.
- 아크 광선은 눈과 피부에 화상을 입힐 수 있습니다. 적절한 차광 필터가 장착된 용접 헬멧을 착용하십시오. 노출된 피부는 방염복으로 보호하십시오.
- 화재 및 폭발 위험: 용접 작업장 근처에 가연성 물질을 두지 마십시오. 소화기를 항상 준비해 두십시오.
- 뜨거운 부분은 심각한 화상을 유발할 수 있습니다: 용접된 재료와 장비는 취급하기 전에 완전히 식히십시오.
- 매뉴얼을 읽어보세요: 기계를 작동하기 전에 모든 지침과 경고를 숙지하세요.
- 유지: 자격을 갖춘 사람만이 유지보수 및 수리를 수행해야 합니다.
3. 제품 오버view
The CaddyTig 2200i TA34 AC/DC is designed for ease of use and high-quality welding results. Key features include:
- 사용자 친화적인 인터페이스: All welding parameters are presented in an easy-to-understand layout.
- AC Frequency and Balance Control (TA34 AC/DC): Optimizes the weld pool for superior results.
- ESAB 2-Program Function (TA34 AC/DC): Allows pre-programming and switching between two welding programs during actual welding.
- Pulsed DC TIG Welding (TA34 AC/DC): Provides easy control of heat input and weld pool.
- DC Micro Pulse (TA34 AC/DC): Minimizes the heat-affected zone, particularly beneficial for thin sheets.
- 견고한 디자인: Shock-resistant composite materials and intelligent design for durability in harsh conditions.
- 가지고 다닐 수 있는: 가볍고 컴팩트하여 휴대가 간편합니다.
Figure 3.1: ESAB CaddyTig 2200i TA34 AC/DC TIG Welding Machine with connected torch and cables, showcasing its compact design and portability.
그림 3.2: 전면 view of the ESAB CaddyTig 2200i TA34 AC/DC TIG Welding Machine, highlighting the control panel and robust connectors.
4. 설정
Follow these steps to set up your CaddyTig 2200i TA34 AC/DC welding machine:
- 전원 연결: Connect the machine to a single-phase power supply. Ensure the power source meets the machine's requirements. The integrated PFC circuit allows for use with extra-long mains cables (over 100m) and portable generators.
- 가스 연결: Connect the appropriate shielding gas cylinder (e.g., Argon for TIG welding) to the gas inlet on the machine. Ensure all connections are secure and leak-free.
- 토치 연결: Connect the TIG torch to the designated connector on the machine. The CaddyTig 2200i AC/DC features robust, shock-resistant cable connectors with OKC 50.
- 작업 Clamp 연결: 작업 cl 첨부amp cable to the machine and securely fasten the clamp 공작물이나 용접 테이블에 연결하여 양호한 전기 접촉을 확보하십시오.
- 전극 설치: Install the correct tungsten electrode into the TIG torch collet, ensuring proper stick-out for your application.
- 통풍: Ensure adequate ventilation in the welding area to disperse fumes and gases.
5. 운영
The CaddyTig 2200i TA34 AC/DC offers advanced controls for precise welding.
- 전원 켜기: 메인 전원 스위치를 켜세요. 제어판에 불이 들어옵니다.
- Parameter Setting (TA34): The TA34 version is designed to support and enhance the welder's skills. It allows for excellent welding results across a wide range of materials and thicknesses.
- AC/DC Mode Selection: Select either AC (for aluminum and magnesium) or DC (for steel, stainless steel, copper, etc.) welding mode based on the material.
- 현재 조정: 용접 전류를 조정하십시오.amperage) according to the material thickness and type.
- AC Frequency and Balance (AC Mode): Fine-tune AC frequency and balance to optimize arc stability and cleaning action on aluminum.
- Pulsed TIG (DC Mode): Activate and adjust pulse parameters (peak current, base current, pulse frequency) for better heat input control, especially on thin materials. The Micro Pulse function further minimizes the heat-affected zone.
- Upslope/Downslope (TA34): The TA34 version comes with adjustable upslope and downslope, allowing for controlled start and end of the weld bead, preventing crater defects.
- 2-Program Function (TA34): Utilize the 2-program function to pre-set and quickly switch between different welding parameters for varying tasks or material thicknesses during a single welding session.
- Initiating Arc: Use the torch trigger to initiate the arc. Maintain proper arc length and torch angle for optimal results.
- 후처리: Allow the gas post-flow to protect the cooling weld and electrode from atmospheric contamination.
6. 유지관리
정기적인 유지관리는 용접기의 수명과 최적의 성능을 보장합니다.
- 청소: Periodically clean the machine's exterior with a dry cloth. Use compressed air to blow out dust and debris from inside the machine, especially from cooling vents. Ensure the machine is disconnected from power before cleaning.
- 케이블 및 커넥터 검사: Regularly inspect all cables (power, torch, work clamp) for damage, cuts, or frayed insulation. Check connectors for tightness and corrosion. Replace damaged components immediately.
- 토치 유지보수: Inspect the TIG torch consumables (collet, collet body, ceramic cup, tungsten electrode) regularly. Replace worn or damaged parts to ensure consistent arc quality.
- 가스 시스템 점검: Verify that gas hoses are not kinked or leaking. Ensure the gas regulator is functioning correctly.
- 저장: Store the machine in a clean, dry environment when not in use, protected from dust and moisture.
7. 문제 해결
이 섹션에서는 발생할 수 있는 일반적인 문제에 대한 해결책을 제공합니다. 여기에 나와 있지 않은 문제는 자격을 갖춘 서비스 담당자에게 문의하십시오.
| 문제 | 가능한 원인 | 해결책 |
|---|---|---|
| 기계의 전원이 켜지지 않습니다. | No power from outlet; tripped circuit breaker; faulty power cable. | Check power supply; reset breaker; inspect power cable for damage. |
| 아크가 없거나 매우 약합니다. | 엉터리 작업 clamp connection; incorrect gas flow; contaminated tungsten; wrong current setting. | Ensure good work clamp contact; check gas supply and flow rate; clean or replace tungsten; adjust current. |
| 다공성 용접. | Insufficient shielding gas; gas leak; contaminated base metal; incorrect torch angle. | Check gas cylinder level and flow; inspect gas lines for leaks; clean workpiece thoroughly; adjust torch angle. |
| Tungsten electrode contamination. | Touching workpiece with tungsten; insufficient gas post-flow; wrong current for tungsten size. | Maintain proper arc length; increase gas post-flow time; use appropriate tungsten size for current. |
8. 사양
Key specifications for the ESAB CaddyTig 2200i TA34 AC/DC TIG Welding Machine:
- 제조업체: 에사브
- 모델: CaddyTig 2200i TA34 AC/DC
- ASIN: B08CY2Z84V
- 전원 연결: Single-phase with integrated PFC circuit
- 케이블 커넥터: OKC50
- 주요 특징: AC Frequency and Balance Control, ESAB 2-Program Function, Pulsed DC TIG, DC Micro Pulse, Adjustable Upslope/Downslope.
- Availability on Amazon.com.be: 20년 2022월 XNUMX일
- 예비 부품 가용성: 정보를 사용할 수 없습니다
9. 보증 및 지원
For information regarding product warranty, technical support, or authorized service centers, please refer to the official ESAB website or contact your point of purchase. Specific warranty terms and support procedures may vary by region.
