1. 서론
This manual provides detailed instructions for the safe and efficient operation, setup, and maintenance of your CONENTOOL TIG-200 220V TIG MMA 2-in-1 Welding Machine. The TIG-200 is a versatile welding machine capable of both TIG (Tungsten Inert Gas) and MMA (Manual Metal Arc) / Stick welding, making it suitable for a range of applications from home DIY projects to auto repair and metal crafting.
Equipped with advanced IGBT inverter technology, the TIG-200 ensures stable performance and includes self-protective functions against over-voltage, 저용량tage, over-current, and overheating, enhancing safety and reliability. Its lightweight and robust design makes it a practical tool for various welding tasks.
The MMA welding function offers gas-free operation, ideal for non-technical users and DIY soldering, providing reliable and effective results.
2. 안전 정보
용접 장비를 작동할 때는 항상 안전을 최우선으로 고려해야 합니다. 안전 수칙을 준수하지 않으면 심각한 부상이나 사망에 이를 수 있습니다. 사용 전에 모든 안전 경고를 읽고 숙지하십시오.
- 전기 충격: Welding current can cause fatal electric shock. Ensure the machine is properly grounded. Do not touch live electrical parts. Wear dry welding gloves and protective clothing.
- 연기 및 가스: 용접 작업 시 유해한 연기와 가스가 발생합니다. 환기가 잘 되는 곳에서 작업하십시오. 필요한 경우 연기 추출기를 사용하십시오.
- 아크 광선: Arc rays can burn eyes and skin. Wear a welding helmet with appropriate shade lenses and protective clothing (long sleeves, heavy pants, leather gloves).
- 화재 및 폭발: 용접 시 발생하는 불꽃과 뜨거운 금속은 화재를 일으킬 수 있습니다. 인화성 물질을 용접 구역에서 멀리하십시오. 소화기를 즉시 사용할 수 있도록 비치하십시오.
- 핫 부품: Welded materials and equipment can remain hot for a long time after welding. Allow parts to cool before handling or wear appropriate heat-resistant gloves.
- 소음: Welding operations can be noisy. Wear hearing protection.
- 심장 박동 조절기: 고전류로 인한 자기장은 심장박동기에 영향을 줄 수 있습니다. 용접 작업을 하기 전에 의사와 상담하십시오.
3. 패키지 내용
제품을 개봉하신 후 아래 나열된 모든 품목이 있는지, 손상 없이 있는지 확인해 주십시오. 누락되거나 손상된 품목이 있을 경우 즉시 공급업체에 연락하십시오.
- 1 x Electric Welding Machine (CONENTOOL TIG-200)
- 1 x Welding Mask
- 1 x 135cm Ground Clamp
- 1 x 용접 브러시
- 1 x 135cm Electrode Holder
- 1 x 400cm TIG Welding Gun
- 2 x 2.0mm Welding Rods
- 2 x 2.5mm Welding Rods
- 1 x Chuck
- 1 x 어깨 끈
- 1 x Long Hat
- 2 x Ceramic Sets
- 1 x Plastic Parts Set
4. 제품 오버view
Familiarize yourself with the components and controls of your TIG-200 welding machine.
4.1. 전면 패널
- 디지털 패널: Displays welding current and other settings.
- TIG/MMA Mode Selection: Buttons to switch between TIG and MMA welding modes.
- 현재 조정 손잡이: 용접 전류를 설정하는 데 사용됩니다.Amp시대).
- Post Hooua Knob: Likely controls the gas post-flow time for TIG welding.
- TIG Welding Gun Interface: TIG 토치의 연결 지점.
- Electrode Holder Interface: Connection point for the MMA electrode holder.
- 접지 Clamp 인터페이스: Connection point for the ground clamp.
4.2. 후면 패널
- 전원 스위치: 용접기를 켜거나 끕니다.
- 공기 유입구: Ensures proper airflow for cooling. Keep clear of obstructions.
- 냉각 팬: Dissipates heat generated during operation.
- Input AC 1~220V: 전원 입력 연결.
- GAS Connection: For connecting the shielding gas cylinder (required for TIG welding).
4.3. 치수
The compact design of the TIG-200 makes it portable and easy to store. Approximate dimensions are 260mm (Length) x 125mm (Width) x 190mm (Height).
5. 사양
Technical specifications for the CONENTOOL TIG-200 welding machine.
| 매개변수 | 값 |
|---|---|
| 모델 | 티그-200 |
| 용접 유형 | TIG / MMA (Stick) |
| 입력 Voltage | 220V |
| 능률 | 85% |
| 용접 전류 | 10-200A (TIG) / 10-200A (MMA) |
| 역률 | 0.93 |
| 절연 등급 | F |
| 용접 두께 | 1-10mm |
| 정격 듀티 사이클 | 25% |
| 치수(길이x너비x높이) | 260mm x 125mm x 190mm |
| 무게 | ≈5.5 KG |
Note: The "Frequency" parameter in Figure 5.1 is interpreted as "Efficiency" (85%) for clarity, as typical welding machine frequency is measured in Hz.
6. 설정 지침
Before beginning any welding operation, ensure the machine is placed on a stable, level surface in a well-ventilated area, away from flammable materials.
6.1. 전원 연결
- Ensure the welding machine's power switch is in the "OFF" position.
- Connect the power cord to a suitable 220V AC power outlet. Ensure the outlet is properly grounded and can handle the machine's power requirements.
6.2. Welding Cable Connections
The TIG-200 supports both TIG and MMA welding. Connect the cables according to the desired welding process.
6.2.1. For MMA (Stick) Welding
- Connect the electrode holder cable to the "Electrode holder interface" on the front panel.
- 접지선을 연결하세요amp cable to the "Ground clamp interface" on the front panel.
- 접지 cl 부착amp 공작물에 단단히 고정하여 양호한 전기 접촉을 보장합니다.
- 적절한 용접 전극을 전극 홀더에 삽입하십시오.
6.2.2. For TIG Welding
- Connect the TIG welding gun cable to the "TIG welding gun interface" on the front panel.
- 접지선을 연결하세요amp cable to the "Ground clamp interface" on the front panel.
- 접지 cl 부착amp 작업물에 안전하게 고정합니다.
- Connect your shielding gas cylinder (e.g., Argon) to the "GAS" inlet on the back panel of the machine using a gas hose and regulator. Ensure all gas connections are tight to prevent leaks.
- Install the correct size tungsten electrode into the TIG torch and secure it with the chuck and long hat. Attach the ceramic nozzle (ceramic set) to the torch head.
7. 사용 설명서
Once the machine is set up, you can begin welding. Always wear appropriate personal protective equipment (PPE) including a welding helmet, gloves, and protective clothing.
7.1. 전원 켜기 및 모드 선택
- Turn the main power switch on the back panel to the "ON" position.
- The digital panel on the front will illuminate.
- Use the TIG/MMA mode selection buttons to choose your desired welding process.
7.2. 용접 매개변수 조정
- 용접 전류 : Use the "Current Adjustment Knob" to set the desired amperage. Refer to welding charts or practice on scrap material to find the optimal current for your specific material thickness and electrode/tungsten size.
- TIG Post-Flow (for TIG welding): Adjust the "Post Hooua Knob" to set the gas post-flow time. This protects the hot weld puddle and tungsten electrode from atmospheric contamination after the arc is extinguished. A general rule is 1 second of post-flow per 10 amp용접 전류의 s.
7.3. 용접 공정
The TIG-200 features Smooth Arc, Hot Start, Anti Stick, and Arc Force for improved welding performance.
7.3.1. MMA(스틱) 용접
- Strike the arc by lightly touching the electrode to the workpiece and quickly lifting it slightly to establish the arc.
- Maintain a consistent arc length and travel speed to create a uniform weld bead.
- The "Anti Stick" feature helps prevent the electrode from sticking to the workpiece, while "Hot Start" assists in easier arc ignition. "Arc Force" helps maintain a stable arc.
7.3.2. TIG 용접
- Ensure gas flow is established.
- Initiate the arc (typically by high-frequency start, which is implied by "High frequency spot welding" feature).
- Maintain a short arc length between the tungsten and the workpiece.
- Feed filler rod into the weld puddle as needed.
- The "Two-way gas saving" feature helps optimize gas consumption.
The TIG-200 is suitable for welding various materials including stainless steel, alloy steel, and non-ferrous metals, with welding thickness ranging from 0.5mm to 8mm, using tungsten electrodes from 1.6mm to 3.2mm.
8. 유지관리
정기적인 유지관리는 용접기의 수명과 최적의 성능을 보장합니다.
- 청소: Periodically clean the machine's exterior with a dry cloth. Use compressed air to blow out dust and debris from the air inlets and cooling fan on the back panel. Ensure the machine is unplugged before cleaning.
- 케이블 검사: Regularly inspect all welding cables, electrode holder, ground clamp, and TIG torch for signs of wear, cuts, or damage. Replace damaged components immediately.
- 사이: Ensure all electrical and gas connections are tight and secure.
- Tungsten Electrodes (TIG): Keep tungsten electrodes clean and properly sharpened for optimal arc stability and weld quality.
- 저장: Store the welding machine in a dry, clean environment when not in use.
9. 문제 해결
이 섹션에서는 제품 작동 중 발생할 수 있는 일반적인 문제에 대해 설명합니다. 여기에 나와 있지 않은 문제가 발생하면 고객 지원팀에 문의하십시오.
| 문제 | 가능한 원인 | 해결책 |
|---|---|---|
| 기계에 전원이 공급되지 않음 | Power switch off, power cord unplugged, circuit breaker tripped. | Turn power switch on, check power cord connection, reset circuit breaker. |
| 아크 없음 / 약한 아크 | Poor ground connection, incorrect current setting, damaged cables, incorrect electrode/tungsten. | 접지를 확보하세요amp is clean and secure, adjust current, inspect and replace damaged cables, use correct electrode/tungsten. |
| Machine overheats / Shuts down | Exceeded duty cycle, blocked air inlets/cooling fan, high ambient temperature. | Allow machine to cool down, clear obstructions from air inlets/fan, operate in a cooler environment. |
| Poor weld quality (TIG) | Insufficient gas flow, contaminated tungsten, incorrect post-flow, dirty workpiece. | Check gas supply and flow rate, clean/sharpen tungsten, adjust post-flow, clean workpiece thoroughly. |
| Electrode sticks (MMA) | Low current, improper arc length, "Anti Stick" feature not functioning. | Increase current, practice maintaining arc length, ensure machine is functioning correctly. |
10. 사용자 팁
- 스크랩 연습: Before working on important projects, always practice on scrap pieces of the same material and thickness to dial in your settings and technique.
- 청결이 중요합니다. For TIG welding especially, ensure your workpiece is meticulously clean. Any contaminants can lead to poor weld quality.
- Gas Management: For TIG welding, always ensure you have sufficient shielding gas. Running out of gas mid-weld can contaminate your tungsten and weld puddle.
- 전극 선택: Use the correct type and size of electrode (for MMA) or tungsten (for TIG) for the material and thickness you are welding.
- 통풍: Always ensure adequate ventilation to disperse welding fumes, even for short tasks.
11. 보증 및 지원
For warranty information, technical support, or service inquiries, please refer to the documentation provided at the time of purchase or contact the CONENTOOL customer service directly. Keep your purchase receipt as proof of purchase.
