소개
This manual provides essential information for the safe and effective use of your Dioche 1000W ZVS Induction Heating Board Module. This low-voltage DC power supply unit (12-48V) is designed for various heat treatment applications, including hardening, annealing, and melting small quantities of metals.
The module offers a maximum current of 20A and a maximum power of 1000W. It is suitable for DIY enthusiasts and professionals requiring precise and uniform heating for small parts and materials like gold, silver, copper, and aluminum when used with a graphite crucible.
설치 지침
- 전원 공급 장치 연결: Connect the induction heating board to a DC power supply ranging from 12V to 48V. Ensure the power supply can deliver sufficient current (up to 20A) for optimal performance. A 53V power supply has been tested to work properly.
- 냉각 장치: A cooling unit, specifically a fan, is essential for continuous operation. Position the fan to blow air down onto the circuit board, focusing on the resonance capacitors and other components to prevent overheating.
- Heating Coil Installation: The kit includes the driving circuit elements and a brass heating coil. Ensure the copper pipes of the heating coil are properly spaced and not forced together. Refer to the image below for correct spacing.
영상: Proper spacing of the copper heating coil. The copper pipe must be pulled apart; copper pipes must not be forced together.
- Crucible and Object Placement: The heating coil is designed to accept a 40mm crucible. When heating an object, ensure its volume inside the heating coil does not exceed 1/5 of the coil's volume. If heating a cylindrical object, its diameter should be less than 1/3 of the heating coil's diameter. Exceeding these limits can lead to overload or damage to the power supply and circuit.
영상: The Dioche 1000W ZVS Induction Heating Board Module with its accompanying copper heating coil.
작동 지침
Once the module is properly set up with a power supply and cooling, it can be used for various heat treatment processes. Always ensure safety precautions are followed, including wearing appropriate personal protective equipment (PPE) such as heat-resistant gloves and eye protection.
- Hardening and Annealing: Place the small part to be treated within the heating coil. Apply power to initiate the induction heating process. Monitor the temperature and duration according to the specific requirements of the material and desired heat treatment.
- Metal Melting: For melting metals like gold, silver, copper, or aluminum, use a suitable graphite crucible placed within the heating coil. Ensure the crucible fits correctly and the metal volume adheres to the 1/5 coil volume rule. The module provides fast and uniform heating for efficient melting.
- 모니터링: Continuously monitor the heating process and the module's temperature. The cooling fan should operate throughout the process to maintain safe operating temperatures for the components.
동영상: 오버view of the 1000W ZVS Induction Heating Board Module for DIY Hardening. This video demonstrates the product's appearance and some potential applications.
유지
- 청소: Regularly inspect the circuit board and components for dust and debris. Use a soft brush or compressed air to gently clean the surfaces, ensuring proper airflow for cooling.
- 부품 검사: Periodically check all connections for tightness and inspect components for any signs of wear, damage, or discoloration due to heat.
- 저장: Store the module in a dry, clean environment away from direct sunlight and extreme temperatures when not in use.
문제 해결
| 문제 | 가능한 원인 | 해결책 |
|---|---|---|
| Module not heating or low power output. |
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| Module overheating during operation. |
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| Sparking or unusual noises. |
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명세서
- 모델 번호: Diochev5tyh6s4i9
- 입력 Voltage: DC 12-48V (Recommended 24-48V)
- 최대 전류: 20A
- 최대 전력: 1000와트
- No-load Current (24V input): 3A
- No-load Current (48V input): 6A
- Heating Coil Inner Diameter: 40mm
- Heating Coil Height: 50mm
- 품목 무게: 1.29파운드
- 패키지 크기: 9.84 x 6.69 x 2.76 인치
- 제조업체: 디오체
보증 정보
Please refer to the retailer or your purchase documentation for specific warranty terms and conditions. Keep your proof of purchase for any warranty claims.
고객 지원
For technical assistance or inquiries regarding your Dioche 1000W ZVS Induction Heating Board Module, please contact the seller or manufacturer through the platform where the product was purchased. Provide your model number (Diochev5tyh6s4i9) and a detailed description of your issue for efficient support.