FLARING FC650DL PLUS
FLARING 플라즈마 절단기 사용 설명서
Model: FC650DL PLUS
브랜드: 플레어링
1. 소개 및 이상view
The FLARING FC650DL PLUS is a 7th generation 65A non-touch pilot arc plasma cutter designed for efficient and clean metal cutting. It features an IGBT inverter, dual voltage compatibility (120V/240V), and advanced functions like Post Air and 2T/4T control for optimal cutting performance. This manual provides essential information for the safe and effective operation and maintenance of your plasma cutter.

Figure 1: The FLARING FC650DL PLUS Plasma Cutter and included accessories.
2. 안전 정보
Operating a plasma cutter involves inherent risks. Always adhere to the following safety guidelines to prevent injury or damage:
- 전기 안전: Ensure the machine is properly grounded. Do not operate in wet conditions. Verify correct voltage selection (120V or 240V) before connecting to power.
- 눈과 얼굴 보호: Always wear a welding helmet with appropriate shade settings and safety glasses underneath to protect against intense light and sparks.
- 신체 보호: 불꽃, 용융 금속 및 감전으로부터 보호하기 위해 방염복, 두꺼운 장갑 및 앞코가 막힌 신발을 착용하십시오.
- Fume Ventilation: Plasma cutting produces fumes and gases that can be hazardous. Ensure adequate ventilation or use a fume extractor to remove these from the work area.
- 화재 예방: Remove all flammable materials from the work area. Have a fire extinguisher readily available. Sparks and hot metal can travel significant distances.
- 작업 영역: Keep the work area clean, dry, and free of clutter. Ensure stable footing.
- 어린이와 구경꾼: Keep children and unauthorized personnel away from the cutting area.
3. 패키지 내용
패키지를 열었을 때 다음 품목이 모두 포함되어 있는지 확인하세요.
- FC650DL PLUS Plasma Cutter Unit
- Plasma Cutting Torch (AG60)
- 접지 Clamp
- 에어 필터 레귤레이터
- 에어 호스
- 사용 설명서(본 문서)
- Additional 10pcs of Consumables (nozzles, electrodes)

Figure 2: All components included in the FC650DL PLUS package.
4. 설정
Follow these steps to set up your plasma cutter:
- 짐 풀기: 모든 구성품을 포장에서 조심스럽게 꺼내세요. 배송 중 손상된 부분이 있는지 확인하세요.
- Air Filter Regulator Installation: Attach the air filter regulator to the designated air inlet port on the back of the plasma cutter. Ensure a tight seal.
- 공기 호스 연결: Connect one end of the air hose to the air filter regulator and the other end to your air compressor. Ensure your air compressor can provide the recommended gas pressure (0.21-0.42Mpa or 30-60 PSI depending on voltage and cutting requirements).
- 토치 연결: Connect the plasma cutting torch to the front panel of the machine. Ensure the connections are secure.
- 접지 Clamp 연결: 접지선을 연결하세요amp cable to the appropriate terminal on the front panel. Attach the ground clamp securely to the workpiece or a clean, bare metal surface near the cutting area. A good ground connection is crucial for proper operation and safety.
- 전원 연결: 입력 볼륨 확인tage setting on the machine matches your power supply (120V or 240V). Connect the power cord to a suitable electrical outlet. Ensure the circuit breaker can handle the required amperage (50A for 120V, 30A for 240V).

그림 3: 이상view of the FC650DL PLUS unit and its key features.
5. 사용 설명서
Familiarize yourself with the control panel and operating modes before beginning any cutting tasks.
5.1 제어판 소개

그림 4: 상세 view 제어판의.
- 1. Post Air/Pilot Arc/Air Pressure Display: Shows the selected mode and corresponding values.
- 2. 현재 표시 내용: Digital display showing the cutting amp분노.
- 3. 볼륨tage 디스플레이: Digital display showing the input voltage.
- 4. Post Air/Pilot Arc/Air Pressure Switch: Toggles between display modes and settings.
- 5. 2T/4T/Air Testing Switch: Selects between 2T (semi-automatic), 4T (automatic), and Air Testing modes.
- 6. Adjustment Knob: Used to adjust cutting current and other parameters.
5.2 기본 작업 단계
- 전원 켜기: Turn on the main power switch located on the back of the unit. The digital display will illuminate.
- 공기압 설정: Use the Adjustment Knob (6) and the Air Pressure Switch (4) to set the appropriate air pressure. Recommended pressure is 50 PSI for 120V operation and 60 PSI for 240V operation.
- Select Mode (2T/4T): Use the 2T/4T/Air Testing Switch (5) to select your desired cutting mode.
- 2T(투터치): Press and hold the torch trigger to start the arc; release to stop. Suitable for short cuts.
- 4T(포터치): Press and release the torch trigger to start the arc; press and release again to stop. Ideal for long cuts, reducing hand fatigue.
- Set Cutting Current: Use the Adjustment Knob (6) to set the desired cutting amperage. Refer to the cutting performance chart in Section 8 for guidance.
- Perform Test Cut: Before cutting your actual workpiece, perform a test cut on a scrap piece of similar material to verify settings and technique.
- 절단: Position the torch nozzle close to the workpiece (non-touch pilot arc allows for a small standoff). Press the torch trigger to initiate the arc and begin cutting. Maintain a steady travel speed for a clean cut.
- Post Air Function: The machine features an adjustable Post Air function (3-15 seconds) to cool the torch head after cutting, which helps prolong consumable life.

그림 5: 예amples of clean cut and severance cut performance.
6. 유지관리
정기적인 유지관리는 플라즈마 커터의 수명과 최적의 성능을 보장합니다.
- Air Filter Regulator: Regularly check and drain any accumulated moisture from the air filter regulator. Replace the filter element if it appears dirty or clogged.
- 소모품: Inspect the torch consumables (nozzle, electrode, swirl ring, shield cup) before each use. Replace them when they show signs of wear, such as a widened orifice, pitting, or discoloration, to maintain cut quality.
- 토치와 케이블: Inspect the torch body, cables, and ground clamp for any damage, cuts, or loose connections. Repair or replace as necessary.
- 청소: Keep the machine's exterior clean and free of dust and debris. Ensure cooling vents are unobstructed. Do not use solvents that could damage plastic components.
- 저장: 플라즈마 절단기를 사용하지 않을 때는 건조하고 깨끗한 곳에 보관하십시오.
7. 문제 해결
이 섹션에서는 발생할 수 있는 일반적인 문제를 다룹니다. 여기에 나열되지 않은 문제는 고객 지원에 문의하세요.
| 문제 | 가능한 원인 | 해결책 |
|---|---|---|
| 아크 개시 없음 | No power, poor ground connection, low air pressure, worn consumables, torch trigger issue. | Check power supply, ensure ground clamp is secure, verify air pressure, replace consumables, check torch connection. |
| Poor cut quality (rough, dross) | Incorrect cutting speed, wrong amperage, worn consumables, insufficient air pressure, incorrect standoff distance. | Adjust cutting speed, increase/decrease amperage, replace consumables, check air pressure, maintain proper standoff. |
| Machine shuts off during operation | Overheating (thermal overload), input voltage fluctuation, internal fault. | Allow machine to cool down, check power supply stability, contact customer support if problem persists. |
| 공기 누출 | Loose hose connections, damaged O-rings in regulator or torch. | Tighten all air connections, inspect and replace O-rings if damaged. |
8. 사양
| 특징 | 세부 사항 |
|---|---|
| 모델 번호 | FC650DL PLUS |
| 입력 Voltage | 120V/240V 듀얼 볼륨tage |
| Rated Output Current (120V) | 15-35A |
| Rated Output Current (240V) | 35-65A |
| Clean Cut Thickness (120V, 35A, 50PSI) | 5/8 인치 (15.9mm) |
| Severance Cut Thickness (240V, 60A, 60PSI) | 4/5 인치 (20mm) |
| 빈도 | 50/60Hz |
| 기술 | IGBT 인버터 |
| 아크 시작 모드 | 비터치 파일럿 아크 |
| 무게 | 약 14.97파운드 |
| 치수(길이 x 너비 x 높이) | 15.5 x 10.75 x 8.75인치(패키지 크기) |
| Consumable Model | AG60 |

Figure 6: Cutting thickness specifications for 120V and 240V operation.
9. 보증 및 지원
For warranty information, technical support, or to purchase replacement parts and consumables, please refer to the official FLARING web사이트를 방문하거나 고객 서비스 부서에 문의하세요. 보증 청구를 위해 구매 증빙 자료로 구매 영수증을 보관하세요.
You can also visit the official FLARING store on Amazon for more products and support: FLARING Amazon Store
Ask a question about this manual
Ask about setup, troubleshooting, compatibility, parts, safety, or missing instructions. Manuals+ will review the question and use this page’s manual context to help answer it.