1. 중요 안전 지침
Read all safety warnings and instructions carefully before operating this device. Failure to follow these instructions may result in electric shock, fire, or serious injury.
- 전원 공급 장치: The Sunkko 788H requires a robust power supply. The rated current of the leakage protection switch should be over 60A. Use of this device with standard household circuits (typically 20A maximum) is not recommended and may cause circuit breakers to trip or damage to the electrical system.
- 통풍: Operate the welder in a well-ventilated area to prevent overheating and accumulation of fumes.
- 눈 보호: Always wear appropriate eye protection (e.g., welding goggles or face shield) to protect against sparks and intense light.
- 전기 안전: 젖은 손으로 기기를 조작하지 마세요.amp conditions. Ensure all connections are secure before powering on.
- 전극 취급: Electrodes can become hot during operation. Allow them to cool before handling or adjusting.
- 어린이와 애완동물: 기기를 어린이와 애완동물이 닿지 않는 곳에 보관하세요.
- 적절한 사용: Use the device only for its intended purpose of spot welding and battery charging/testing.
2. 패키지 내용
아래 나열된 모든 품목이 패키지에 포함되어 있는지 확인하십시오. 누락되거나 손상된 품목이 있는 경우 공급업체에 문의하십시오.
이미지: 이상view of the Sunkko 788H spot welder and its standard included parts.
- Sunkko 788H Spot Welder Unit (1 set)
- 사용 설명서(1권)
- Hex Wrench (1 pc)
- Fuse Tube (2 pcs)
- Welding Pins (2 pairs)
- Charging Wires (2 pcs)
- Fixture for 6 Batteries (1 pc)
- Nickel Sample Strips (100 pcs)
- Foot Pedal Switch (1 pc)
- 전원 케이블(1개)
3. 제품 오버view
The Sunkko 788H is a versatile dual-pulse spot welder and battery charger designed for assembling battery packs, particularly 18650 cells, and for general spot welding applications. It features precise microcomputer control for welding parameters and an adjustable charging function.
Image: The Sunkko 788H LED Dual Pulse Spot Welder and its accessories.
Image: Close-up of the Sunkko 788H front control panel, showing displays and adjustment knobs.
주요 특징:
- Microcomputer controlled dual-pulse spot welding.
- Adjustable welding current (50-800A) and pulse time (1ms-19ms).
- Integrated battery charger with adjustable voltage (4.2-36V) and current (0-3A).
- Battery testing function to measure voltage.
- Foot pedal for precise welding control.
- Adjustable welding pressure knob for consistent welds.
4. 설정
Follow these steps to set up your Sunkko 788H unit before first use.
- 짐 풀기: 모든 구성품을 포장에서 조심스럽게 꺼내세요. 나중에 보관하거나 운반할 수 있도록 포장을 보관하세요.
- 놓기: Place the unit on a stable, flat, and non-flammable surface in a well-ventilated area. Ensure there is adequate space around the unit for air circulation.
- 전원 연결: Connect the power cable to the unit and then to a suitable 110V AC, 60Hz power outlet. Ensure the circuit can handle the required current (over 60A recommended).
이미지: 측면 view of the Sunkko 788H, showing ventilation and power input location.
- Install Welding Pins: Insert the welding pins into the designated slots on the front of the unit. Secure them firmly using the provided hex wrench. Ensure the tips are aligned and clean.
Image: Close-up of the welding terminals on the Sunkko 788H, where welding pins are inserted.
- 풋 페달 연결: Plug the foot pedal switch into the 'PEDAL INTERFACE' port on the front panel.
- Adjust Welding Pressure: Use the knob on top of the unit to adjust the welding pressure. This knob controls the force applied by the welding pins. A typical range is 300g-750g. Adjust based on material thickness and desired weld quality.
Image: Close-up of the welding pressure adjustment knob located on the top of the Sunkko 788H unit.
5. 사용 설명서
5.1 Spot Welding Function
The 788H offers precise control over welding parameters for various materials, primarily nickel strips for battery pack assembly.
- 전원 켜기: Flip the 'POWER' switch to the ON position. The display will illuminate.
- 용접 모드를 선택하십시오: Ensure the 'WELDING / CHARGE' switch is set to 'WELDING'.
- 현재 설정: Use the 'SET CURRENT' knob to adjust the welding current. The display shows the current level (e.g., 0-99). Start with lower settings and increase gradually. For 0.1-0.2mm nickel strips, typical settings range from 50-800A.
- Set Pulse Mode: The unit supports single or dual pulse welding. Adjust the pulse setting based on the material thickness and desired weld strength. Dual pulse is generally recommended for stronger, more consistent welds.
- 재료 준비: Clean the surfaces to be welded. Place the nickel strip over the battery terminal or other material.
- Position Electrodes: Carefully position the welding pins onto the nickel strip, ensuring both pins make firm contact with the strip and the underlying material.
- 용접 시작: Press the foot pedal to initiate the weld. The unit will deliver the set pulse(s).
- 용접 검사: After welding, inspect the joint for strength and appearance. Adjust current and pulse settings as needed. For pure nickel strips, 0.1-0.15mm thickness is typically supported effectively.
5.2 배터리 충전 기능
The 788H can also function as an adjustable battery charger.
- 충전 모드 선택: Flip the 'WELDING / CHARGE' switch to 'CHARGE'.
- 배터리 연결: Use the provided charging wires to connect the battery to the 'CHARGE' terminals (red for positive, black for negative).
- 볼륨 설정tage: Use the 'VOLTAGE' knob to set the desired charging voltage (4.2V - 36V). Ensure this matches the battery's nominal voltage.
- 현재 설정: Use the 'CURRENT' knob to set the desired charging current (0A - 3A). A common charging rate is 0.5C to 1C of the battery's capacity.
- 모니터 충전: 디스플레이에 현재 볼륨이 표시됩니다.tage and current. Monitor the charging process and disconnect the battery once fully charged to prevent overcharging.
Image: Close-up of the battery charging and testing terminals on the Sunkko 788H.
5.3 Battery Testing Function
The unit can also test the voltage of connected batteries.
- 테스트 모드를 선택하세요: Ensure the 'WELDING / CHARGE' switch is set to 'CHARGE'.
- 배터리 연결: Connect the battery to the 'TEST' terminals using the charging wires.
- 읽기 권tage: 디스플레이에 현재 볼륨이 표시됩니다.tage of the connected battery. This can be used to check the battery's state of charge or identify faulty cells.
6. 유지관리
Regular maintenance ensures the longevity and optimal performance of your Sunkko 788H.
- 청소: 기기를 깨끗하게 유지하고 먼지나 이물질이 없도록 하세요. 청소 시에는 부드럽고 마른 천을 사용하세요. 액체 세제는 사용하지 마세요.
- 전극 관리: Regularly inspect the welding pins for wear or carbon buildup. Clean or sharpen the tips as needed to ensure good contact and consistent welds. Replace worn-out pins promptly.
- 통풍: 과열을 방지하려면 장치의 통풍구가 막히지 않았는지 확인하세요.
- 저장: When not in use, store the unit in a dry, cool place away from direct sunlight and moisture.
7. 문제 해결
This section addresses common issues you might encounter with the Sunkko 788H.
| 문제 | 가능한 원인 | 해결책 |
|---|---|---|
| 장치의 전원이 켜지지 않습니다. | No power supply; Power switch off; Blown fuse. | Check power cable connection; Ensure power switch is ON; Check and replace fuse (20A). |
| Weak or no weld. | Insufficient current setting; Dirty/worn electrodes; Poor contact; Incorrect material. | Increase 'SET CURRENT'; Clean or sharpen electrode tips; Ensure firm contact with material; Use pure nickel strips for best results. |
| Circuit breaker trips during welding. | Power supply circuit is insufficient (less than 60A); Overload. | Ensure the power circuit has a rated current of over 60A; Reduce welding current setting. |
| 배터리가 충전되지 않습니다. | Incorrect charging mode; Loose connections; Voltage/current set too low. | Ensure 'CHARGE' mode is selected; Check charging wire connections; Adjust 'VOLTAGE' and 'CURRENT' knobs. |
8. 기술 사양
| 사양 | 값 |
|---|---|
| 모델 | 788시간 |
| 전원 공급 장치 | 110V AC, 60Hz |
| XNUMX 차 전류 | 2~15A |
| 용접 전류 | 50~800A |
| 펄스 시간 | 1 ms - 19 ms (adjustable) |
| 충전량tage | 4.2 - 36 V (adjustable) |
| 충전 전류 | 0 - 3 A (adjustable) |
| 용접 두께 | 0.1 - 0.2 mm (for nickel-plated steel); 0.1 - 0.15 mm (for pure nickel) |
| 무게 | 4.3 kg (unit only); 4.97 kg (packaged) |
| 치수(길이 x 너비 x 높이) | 140 x 245 x 200 mm (unit only); 33.78 x 26.67 x 18.54 cm (packaged) |
9. 보증 및 지원
Specific warranty information for the Sunkko 788H is not provided in the product details. For any warranty claims, technical support, or service inquiries, please contact the original seller or manufacturer directly. Retain your proof of purchase for any potential claims.